SPECIALIZING IN DUCTILE, GRAY IRON & ADI CASTINGS
Our Services – Precision Casting & Manufacturing Solutions
At Carson Castings, we provide end-to-end casting solutions for manufacturers who demand precision, reliability, and efficiency. Our expertise covers: Sand Casting in Gray & Ductile Iron, Austempered Iron, and Steel.
Our foundry network delivers high-quality sand castings for a range of applications, from intricate, high-precision components to large-scale industrial castings up to 70,000 lbs. We source cost-effective, performance-driven solutions tailored to your needs.
Machining & Finishing - We provide conventional and CNC machining to achieve exact specifications with minimal post-processing. Capabilities include:
- Hole drilling, turning, and milling
- Gear cutting and threading
- Precision finishing for high-tolerance applications
Coatings & Heat Treatments - To enhance durability, wear resistance, and corrosion protection, we offer:
- Coatings: Liquid paint, e-coating, powder coating, and plating
- Heat Treatments: Annealing, normalizing, austempering, stress relieving, quench & tempering
Design Assistance & Prototyping - We optimize casting designs for efficient manufacturing, reducing material waste and streamlining production. In many cases, we convert design sketches into solid models for faster prototyping.
Supply Chain Management & U.S.-Based Manufacturing - We partner exclusively with ISO 9001-certified, financially stable U.S. foundries that ensure high-quality castings with reliable turnaround times. Our sourcing expertise helps manufacturers balance cost, performance, and production efficiency.
Watch A 2 Minute Video Overview Of Carson Castings:
The Carson Castings Difference:
- Castings are all we do. Deep Extensive knowledge of foundries enables us to place your casting project with the most suitable source.
- United States based sources ensure safe keeping of your intellectual property, familiar time zones and quick transit of orders.
- A 60+ year commitment to our customers and the industry. We love castings!
- Commitment to our customers means prompt response to your questions and inquiries.
- Design review means problems are headed off before they happen. Castability is a real word in our dictionary.
- Professional and accessible. We visit our customers on a regular basis.
- Well respected in the industry. Several of our clients and partner foundries have been affiliated with us since the 1960’s.
- Machining, coating and other value added options bring true meaning to single source responsibility.
- We understand the challenges of today’s manufacturing environment and that cost, quality and delivery are vital to your bottom line.
Sourcing Castings Is All We Do | From Ouncess to 10,000+ lbs
EAU's Of 10 To 10,000 + | ISO Certified & Compliant
Carson Castings is a trusted partner in the casting industry because of its highly qualified network of foundry experts and professional resources. As your metal casting expert, let Carson Castings take the guess work out of your next project.
Carson Castings works with buyers, designers, and engineers offering the most advanced and innovative technologies to manage client’s projects from start to finish. Together we are experienced professionals in the gray iron, ADI, steel and ductile iron industries.
Our goal is solving our clients' challenging needs - something we have been doing from day one - matching needs with solutions.
Since 1956, Carson Castings has delivered prompt, reliable and knowledgeable service to customers of all sizes - from the family-owned business to Fortune 500 companies.
A third-generation business with over 80 years of combined experience, Whether the job is a few ounces or 10,000 pounds, one piece or 150,000, you can count on Carson Castings, the casting experts.
Carson Castings can meet your raw and machined sand and investment casting needs with ISO 9000 certified facilities.
Specializing In Steel, Ductile, Gray Iron & ADI Castings
50+ Years Of Experience Serving The Casting Needs Of Customers In The Following States:
AMERICAN MADE PRODUCTION FOUNDRY
- Put Our Team To Work For You To Find The Best Sources For Castings In Your Area
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- Get Your Quote Today
Decades of Excellence in USA Gray Iron Casting, Ductile Iron Casting, and Steel Casting
Your Trusted Partner for Custom Castings Made in the USA
With over 30 years of hands-on experience, Carson Castings connects and manufacturers with ISO 9001-certified U.S. foundries for the best casting solutions. Our expertise in in gray iron casting, ductile iron casting, and steel casting processes ensures consistent quality for every part, from prototype to full-scale production.
Backed by our reliable services, including machining, coating, heat treating, assembly, and expert casting design services, we streamline your production while reducing costs. All with no obligation or added fees.
Why Choose Carson Castings?
Custom U.S. Sand Casting Solutions for OEMs and Manufacturers
Carson Castings is your leader in custom sand casting solutions. We serve as the external sales force for U.S. foundries, helping buyers eliminate offshore risks and tap into reliable domestic casting suppliers.
Our foundries are ISO 9001 certified, financially stable, and trusted by some of the nation’s top industrial brands. Whether you're sourcing high-volume production or need a fast-turn prototype, Carson Castings is the solution.
Our Capabilities
Full-Service U.S. Foundry Sourcing from Design to Delivery
We deliver complete sand casting support, from initial sketches and 3D modeling to finished, inspected parts. Our partner foundries specialize in gray iron castings, ductile iron, austempered ductile iron, and carbon or stainless steel castings, with part weights ranging up to 70,000 lbs.
Available services include:
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CNC & conventional machining
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Coating options: e-coating, powder coating, plating, and liquid paint
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Heat treatments: annealing, austempering, quench and temper, normalizing
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Casting design optimization for tooling efficiency and material integrity
Industries We Serve
Reliable Castings for Diverse U.S. Industries
From OEMs to small manufacturers, Carson Castings serves a wide range of U.S. industries through custom casting solutions tailored to application-specific needs. Our experience spans:
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Hydraulics & fluid power
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Rail & transit systems
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Construction & off-road equipment
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Agricultural machinery
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Valves, pumps & compressors
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Fire protection systems
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Food processing equipment
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Architectural castings
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Heavy truck and automotive components
Why USA Foundries?
Quality, Speed, and Reliability You Can Trust
Our exclusive partnerships with domestic foundries ensure stable production, consistent lead times, and minimized risk from overseas delays. We source exclusively from ISO 9001 certified, privately held U.S. foundries that maintain rigorous quality control from mold to finish.
From custom prototypes to high-volume runs, you’ll benefit from strong local communication, quality assurance, and faster turnaround times.
Get Started Today
Start Your Custom Casting Project with Carson Castings
Need a partner who understands casting design, material performance, and the value of a reliable supplier? Carson Castings connects you with trusted U.S. foundries ready to deliver gray iron, ductile iron, and steel castings on your timeline and terms.
Our services are completely free to buyers, with no commissions and no markups. Just high-quality castings, delivered with precision and backed by decades of industry knowledge.
Contact us today to experience the Carson Castings difference.
In the News
After decades of exodus, companies returning production to the U.S.
In 2001, Generac Power Systems joined the wave of American companies shifting production to China. The move wiped out 400 jobs in southeast Wisconsin, but few could argue with management's logic: Chinese companies were offering to make a key component for $100 per unit less than the cost of producing it in the U.S.
Want a Closer Look at Our Work?
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Carson Castings is a third-generation team with over 80 years of combined experience in sourcing American-made castings. From a few ounces to 10,000 lbs., we deliver fast, knowledgeable support to manufacturers of all sizes. Our network spans the Midwest and beyond, connecting you with trusted suppliers for your casting requirements. Need specs, quotes, or photos? Reach out to us today, we are always ready to help you make the right sourcing decision!